Scalable Garment Manufacturing Capacity in Bangladesh
Appar Global empowers fashion brands with flexible, high-capacity garment production solutions. From startup drops to global rollouts, we deliver fast, compliant, and cost-effective manufacturing through our network of 70+ certified partner factories in Bangladesh.
Manufacturing Facility Overview
As a trusted production partner, Appar Global gives you the infrastructure of a global giant—with the agility of a boutique supplier.
Key Facts:
- Factory Network: 70+ vetted manufacturing units across Bangladesh
- Annual Production Volume: 50+ million garments
- Dedicated Production Lines: Cutting, sewing, printing, finishing, packaging
- Workforce: 15,000+ trained operators and technicians
Flexible Garment Production Capacity by Order Size
| Order Type | Units per Style | Use Case |
|---|---|---|
| Small Batch | 300 – 5,000 units | Startups, private label, limited drops |
| Mid-Size Orders | 5,000 – 50,000 units | DTC scaling brands, seasonal retailers |
| High Volume | 50,000+ units | National/international retail rollouts |
| Special Projects | Variable | Uniforms, promotions, CSR campaigns |
Pro Tip: Use our Production Capacity Planner to forecast lead times.
Advanced Technology & Equipment
- Automated fabric spreaders and cutting machines
- Laser-guided digital printing systems
- High-speed multi-head sewing lines
- Computerized finishing & packaging units
- Automated inspection tunnels with defect tagging
Our Competitive Advantage: Scalable and Agile
- Greater flexibility in batch sizes
- Faster production scalability
- Lower MOQs without cost penalties
- Seamless multi-location execution with real-time reporting
- Full compliance with WRAP, ISO, OEKO-TEX®, SEDEX
Frequently Asked Questions (FAQs) – Manufacturing Capacity
1. Can you handle large-scale production?
Yes. We support orders of 100,000+ units for national and international clients.
2. What is the largest single order you’ve fulfilled?
Over 500,000 garments delivered for an international retailer—executed with precision and efficiency.
3. How quickly can you scale up production?
Within 2–4 weeks depending on raw material availability, factory load, and SKU setup.
Pro Tip: Ask about our Quick Launch Program.
4. Do you support flexible batch sizes?
Yes—from 300 units to 500,000+ without switching suppliers.
5. What quality control systems do you use at scale?
- Inline inspections
- Statistical sampling protocols
- Final pre-shipment audits
- Optional third-party QC
6. How do you allocate factory capacity?
- Real-time production dashboards
- Pre-booked lines
- Dynamic load-balancing across factories
7. How are seasonal peaks handled?
- Demand forecasts 3–6 months in advance
- Pre-reserved lines
- Flexible staffing and expanded shifts
8. How many SKUs can you manage per order?
200+ SKUs per batch, with centralized management of styles, colors, trims, and packaging.
9. Can you produce in multiple factory locations at once?
Yes. We split large or urgent orders across facilities and consolidate shipments before export.
10. How do you manage raw material or fabric delays?
- Multi-vendor sourcing strategy
- Buffer stock of common materials
- Spec-equivalent substitutions (with approval)
Related Resources
Let’s Build a Scalable Production Plan for Your Brand
Whether you’re launching a new line or preparing for seasonal peaks, Appar Global is equipped to deliver your garments on time, on budget, and at scale.